Machine services tools and support processes

Milling—Vertical

• Fadal Vertical Machining Center 4020 3-axis CNC travels X 40", Y 20", Z 25", 21-position tool changer
• Fadal Vertical Machining Center 15XT 3-axis CNC travels X 30", Y 16", Z 25", 21-position tool changer
• Bridgeport Series II vertical mill with CNC 2-Axis Proto Trak Retrofit, table size 48" x 15"
• Five Bridgeport Series I vertical mills with CNC 2-Axis Proto Trak Retofit, table 42" or 48" x 12"
• Two Bridgeport Series I vertical mills with DRO table size 42" x 12"

Milling—Horizontal

• Summit 4.12" horizontal boring mill with DRO, X 70", Y 65", spindle travel 27.5", longitudinal table
• Travel 49.25", table size 48" x 60" full power 360, table load capacity 11,000 lbs

Turning—Lathes

• Mori Seiki SL303B/700, swing 26” x 36”
• CNC 2-Axis Bridgeport EZ-Path, swing 16" x 40
• Safop Sliding Gap, swing 70" x 187" between centers, gap length 69", with tracer attachment and DRO
• Clausing, swing 21" x 32", gap length 8", centers 80" with DRO
• Clausing, swing 15" x 40" centers with DRO
• Harrison AA, swing 13" x 25" centers with DRO
• Lodge & Shipley, swing 20.5" x 78" centers with DRO

Electrical Discharge Machines

• Charmilles 290P Wire EDM 15.75" x 9.84" x 7.9"
• Charmilles HD 20 Hole Driller 13.8" x 9.8" x 7.9"
• Hansvedt EDM 8" x 6" x 3"

Sheet Metal

• Atlantic, hydraulic shear, 6' x .25" mild steel
• Famco shear, 4' x 12 GA mild steel
• Dries & Krump press brake 5' x 25 ton
• Two box and pan hand brakes 4'
• Box and pan hand brakes 2'
• Two metal rolls 48" x 16 GA
• Two turret punch hand, 2" diameter x 16 gage
• Seven assorted corner notches, nibblers and table benders

Welding

• 350-amp Miller Syncrowave TIG
• 300-amp Miller MIG
• 300-amp electric Miller arc
• 200-amp portable TIG

Drilling

• Clausing single spindle, 3/4" capacity mild steel, floor type 22" x 19" table

Saws

• Marvel Model 8 vertical tilting head band saw 28" x 20"
• Two vertical band saws 16" to 39" throat x 11"
• Two Safety Speed cut panel saws 5' x10' x 1.5"
• Horizontal band saw 10" x 16"
• Cold cut saw 12" blade

Water-jet

• Omax, Water-jet cutting, 26” x 52”

Grinders

• Thompson surface grinder 8" x 24" auto
• Two Boyer-Schultz grinders 6" x 12", manual
• Two Dunmore tool post grinders lathe attachments
• Sunnen Hone & Crane Lapmaster
• Two Panel Sanders, 37” wide

Miscellaneous Tools

• Two hydraulic presses to 50 tons
• Two arbor presses to 8 tons
• Two heat treat furnaces to 2275o F 10" x 8" x 20" is heat treat
• Two vibratory bowl finishers -- 1 cubic foot
• Two Zero, Bead blasting cabinets
• Chromate Conversion Line - Irridite -- tanks 55 gals.
• Paint booth 8' X 8'
• 10-ton overhead traveling bridge crane -- 28' hook lift
• Ultrasonic parts washer

Inspection Tools

• Lot micrometers 1" to 24" -- to 2" with SPC printout
• Calipers to 72" -- to 12" with SPC printout
• Wilson Rockwell hardness tester
• Two lot height gages -- to 24" with SPC printout
• Three master gage block and pin sets
• Starrett 38" x 60" tool room surface plate
• Starrett 24" x 36" tool room surface plate

PC Programming and Design

• Nine sets Surfcam 2007 Cam/Cad Solids and 5-axis CNC programming
• Eight sets AutoCad R2007 CAD
• Seven sets SolidWorks 2007 Solids Modeling Package